High Precision Durable Zirconium Oxide / Zirconia ZrO2 Ceramic Rod
Shaft
Specification of ceramic rod shaft:
1. Forming method: Dry pressed, Ceramic injection molding and ISO
pressing and so on
2. Specification: Available outer from 1mm to 50mm, available
length from 3mm to 2000mm
3. Material available: YSZ zirconia, TTZ zirconia, 95~99.5% alumina,
Silicon carbide (SiC)
4. Tolerance A: Diameter below 12.5mm, tolerance ± 3% or ± 0.076 mm, whichever is greater.
Straightness: camber / length < 0.003
5. Tolerance B: Diameter above 12.5mm, tolerance ± 5% or ± 0.76 mm,
whichever is greater. Straightness: ≤ 0.006″/1.000″ cumulative
6. Surface finish: the working surface to be diamond polished up to
Ra0.1, or better
Benefits of zirconia ceramic rod shaft:
1. Low thermal conductivity, less than 3 W/m.k at room temperature
2. Good Wear resistance, over 276 times than stainless steel
3. Super low friction coefficient, less than 0.12, with
self-lubrication
4. Higher density than most of technical ceramics, over than 6 g/cm3
5. High hardness, over than 1300 MPa for Vicker
6. Can withstand higher temperatures up to 2400°
7. Exceptional fracture toughness reaches up to 8 Mpa m1/2
8. Chemical inertness, not interact with almost all strong acid and
alkali
9. Resistance to molten metals due to an extraordinary melting
point
Description of zirconia ceramic rod shaft:
The outstanding advantages of the ceramic rod shaft in comparison
with the metal shaft are high-temperature resistance, high
mechanical strength at high-temperature, corrosion resistance, low
friction coefficient and so on. Due to those serial versatile
characteristics, it greatly raises the service life cycle and
reduces maintenance times in pumps, motors.
All these ceramic components can offer high dimensional accuracy,
mirror surface, and stringent straightness via fine grinding and
diamond polishing.
We have been supplying with many selections of regular diameters
with custom lengths, also we are capable of producing various of
special shapes, customized diameters in specific materials.
Application of zirconia ceramic rod shaft:
Zirconia ceramic rod/bar is used in the shaft, plunger, automobile
Industrial, sealing structure, oil drilling equipment, Insulation
parts in electrical equipment, electronic engineering, industrial
machinery, and ceramic hair clipper spare parts, with high density,
bending strength and breaking tenacity.
Gallery of zirconia ceramic rods
We produce various zirconia ceramic rods in different
configurations with special design, like square bar, oval rod and
so on.
Datasheet of Technical ceramics
| Property | Units | Material |
| 99.5% alumina | 99%alumina | 95% alumina | ZrO2
(Y-TZP) | ZrO2 (TTZ) |
| Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥5.95 | ≥5.72 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 |
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
Max. service
temperature | ℃ | 1675 | 1600 | 1450 | 1000 | |
| CTE | 1×10 -6 /℃ | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
| Thermal shock | T(℃) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25℃) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Volume resistivity | ohm.cm | | | | | |
| 25℃ | ＞1 x 10 14 | ＞1 x 10 14 | ＞1 x 10 14 | ＞1 x 10 11 | ＞1 x 10 11 |
| 300℃ | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 |
| 500℃ | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 |
| Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
Manufacturing flow chart of the ceramic rod shaft
We have in-housing comprehensive manufacturing types of equipment,
including forming, sintering, CNC machining,
precision grinding, laser cutting and so on, it helps us to control
the quality very well, also it greatly benefits cost control.
Packaging proposal and transportation solutions
1. We will keep the ceramic parts inside the inner package to be
fixed without moving, then it will prevent them from collision each
other,
to avoid any cause any chippings during transportation.
2. In addition, the inside of the outer carton will be filled with
sufficient protective kinds of stuff.
FAQs(Frequently asked questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If
you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed
with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials,
dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling
inspection per international AQL standard. A 100% cosmetic
inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates,
ceramic sheets, textile ceramics besides metalized ceramics.
